Honda ATC 200x Build - Part 18 - Assembly (videos coming fast so subscribe to keep notified). In this video we will begin securing the motor engine top end. First we will be installing the cylinder studs (jug studs). The we will be measuring the 4 stroke piston oil ring gaps, both the top oil ring and the second oil ring. We will then be installing the Pro-X (@ProX Racing Parts) piston wrist pin with circlips (away from the piston gap) and compressing the oil rings into the cylinder (jug), timing chain outer guide (cam chain guide outer). Then we will be replacing and torqueing (torque) to spec all of the nuts, bolts, thrust washers, collars, bushings, adjusters, springs, seals, and crush washers, circlips, snap rings, clamps, brackets, and rubber grommets. The cylinder (jug) was chemically stripped of all the black paint by "Xpress Metal Cleaning" and then vapor blasted by "Vapor Blasting by Design LLC", and bored and honed by "ATV Motorsports" (all located in Phoenix, AZ). This is an atv trike 3-wheeler rebuild.
0:00 - Very Short Intro - Gas Tank etc.
1:37 - Cylinder Studs (Jug Studs)
12:03 - Measure Oil Ring Gaps
19:17 - Install Piston Oil Rings
33:47 - Oil Ring Gap Placements
35:30 - Piston Wrist Pin to Connecting Rod
40:42 - Base Gasket & Dowel Pins
44:34 - Cylinder (Jug) Installation
51:01 - Bent Valve - Cylinder Head
52:26 - Timing Chain Guide (Cam Chain Outer)
53:15 - Outro 400ex Riding (Me Ripping Gravel)
* Motor (Engine) Top End
* Cylinder (Jug) 1st Bore (.25 over)
* Vesrah Top End Gasket Kit
* Base Gasket
* Bored and Honed
* Cylinder Studs
* Piston (ProX) 65.25mm
* Stock Compression (9.5:1) (10 to 1)
* Top Oil Ring
* Second Oil Ring
* Oil Expander
* Oil Rails
* Oil Ring Gaps
* Piston Wrist Pin
* Crankshaft Connecting Rod
* Cam Chain Guide (Outer Timing Chain Guide)
* 4 Stroke (Four Stroke) 4-Stroke
* Dowel Pins
* Oil Rings
* Circlips
* Oil Seals
* Collars
* O-Rings
* Springs
* Collars
* Bushings
* OEM Bracket
* Assembly Lube
Parts and or Tools Used:
Maxima Waterproof Grease - 16 oz. Bottle Can
https://amzn.to/3lm1KD1� ��
STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
https://amzn.to/3iy9X4p
Stainless Steel Feeler Gauge Set, Metric and Standard, 2 Styles per Pack
https://amzn.to/3n9jhOE
ATV Motor MX Engine Stand by Motorsport Products
https://amzn.to/2JuCw6O
Permatex Ultra Slick Motor Engine Assembly Lube, 4 oz.
https://amzn.to/3uJiyal
Motion Pro Spinner 2 T-Handle - 1/4" Drive
https://amzn.to/3bxRkLL
LEXIVON 1/2-Inch Drive Click Torque Wrench (10 to 150 ft lbs, foot pounds)
https://amzn.to/3cH40RA
LEXIVON 1/4-Inch Drive Click Torque Wrench (20 to 200 in lbs, inch pounds)
https://amzn.to/2IS1JI2
Permatex Medium Strength Threadlocker Blue, 6 ml
https://amzn.to/3regrt0
4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
https://amzn.to/32mmN0l
Lang 40 Piece Fractional and Metric Thread Chaser Restorer Kit
https://amzn.to/2OyeeeJ� ��
Dremel 4300 High Performance Rotary Tool Kit with LED Light
https://amzn.to/3rwEXXG
Maxima MPPL Multi-Purpose Penetrant Lube - 14.5 oz. Aerosol
https://amzn.to/3nB319G
Hitachi 18V Cordless Lithium-Ion Brushless Triple Hammer Impact Driver
https://amzn.to/3pt57Zx
Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
https://amzn.to/33Etc7O
Pit Posse Motorcycle ATV Scissor Floor Jack Lift Table Stand - 13-36 Inches
https://amzn.to/2TTN6Gj
UBeesize 54-inch Selfie Stick Tripod, Detachable and Extendable Phone Tripod for Cell Phone, Compatible with iPhone and Android Phone, Includes Wireless Bluetooth Remote, Cell Phone Holder and GoPro Adapter
https://amzn.to/324pyTN
11 Gallery ATV is an Amazon associate and we earn from your qualifying purchases. Thank you for your support!
Tutorial | Instruction | Install | Installation | How To | Fix It | Git-R-Done
#200x #ATC #Honda
#11GalleryATV
#4Stroke
#FourStroke
#ATC200X
#ATV
#ATVRacing
#Trike
#3Wheeler
#RadMfg
#JonesSoda
#JonesSodaGreenApple
#StanleyTools
#SuperEasySuperFast
#Maxima
#MaximaRacingOils
#Hitachi
#PitPosse
#Dremel
#XpressMetalCleaning
#VaporBlastingByDesign
#SchmidtyRacingSuspension
#MotorsportProducts
#ProXRacingParts
#ProX
#Vesrah